投资可追溯性

在过去的四篇博客中，我们强调了什么是可追溯性, 为什么它很重要, 谁需要它?, 以及如何选择和实施可追溯系统. This final blog in our series covers how investing in a traceability system is an investment that reaches far beyond traceability.

If a food processor’s goal is to simply achieve traceability, that goal is too small. Traceability isn’t just a mandate to adhere to, but it is an investment opportunity. Too often food processing companies hear the traceability mandate coming from either governing bodies or large food retailers and they act to simply meet the requirement without ever seeing the opportunity in front of them. Food traceability and good recall management capabilities are the byproduct of a quality plant manufacturing execution system (MES) and warehouse management system (WMS). These two systems combined not only provide traceability for the plant, 但它们可以帮助加工者发展业务, 精简他们的生产, 消除他们的低效率, 扩大他们的产品销售. This blog article shows what sort of ROI a plant can expect from investing in traceability. 

错过一些我们的召回管理博客系列? 查看本系列的第一篇博客!

简化生产

Traceability systems help streamline production by centralizing production control. 它们提供了创建和管理生产订单的单一场所, 产品文件, 产品皮重, 标签格式. Production orders can be managed and sent down to the plant-floor with insight into production goals and packaging line performance. Assign multiple lines to produce against the same order to decrease production times. Reduce production costs by automating production lines with operator free weighing and labeling solutions. Plant MES systems also provide insight into production with production reporting. This gives plant management visibility into overall production throughput and efficiency.

消除低效率

Investing in traceability enables a plant to create processes and enforce those processes with recipe and process control. By strengthening a plant’s process control production outputs become more consistent, 减少浪费, 提高产品质量，减少QA工作. Eliminate production waste by reweighing and labeling unused product returning from WIP back into inventory. Reduce product giveaway by setting tight parameters around standard weight production. Track orders from the time they are entered into the system through the entire order fulfillment process to shipping.

扩大产品销售

Traceability systems will allow sales teams to see exactly what products are available to be sold in real-time. Management can view trending sales reports that highlight which product sales are expanding versus what products are losing popularity. Production planners can see what products customers regularly purchase to ensure product is available when needed. With detailed inventory reporting the sales team can sell the oldest product in inventory first to reduce inventory waste.

产品成本计算

Production facilities can have a firm grasp on the production costs associated with each PLU they produce. This is because an effective plant MES and WMS system will provide them with complete visibility into the cost of purchased outside goods, 在制品的过程, 劳动力成本. This enables processors to reduce their overall production costs and improve their profitability starting at the plant-floor. This also helps provide insight into the overall cost and value of their current inventory stock.

与拉菲2在线登录注册合作!

This five-part series has covered one of the most important topics in food processing and distribution industry, 哪一个是可追溯性和召回管理. 通过有效地管理召回, 公司可以确保食品安全, 降低业务风险，避免昂贵的诉讼. 追溯性解决方案在管理召回中起着核心作用. Plant wide traceability is achieved through implementing purpose built and proven MES and WMS solutions. 30多年来, food processing companies in North America have been leveraging 拉菲2在线登录注册’s MES and WMS solutions to achieve traceability and improve plant productivity. 卡莱尔的团队在设计方面经验丰富, 发展中, implementing and supporting plant wide traceability and productivity solutions. Carlisle’s technical experts have successfully configured software and hardware solutions to enhance plant operations and profitability.

拉菲2在线登录注册的工厂生产力和可追溯性套件

Symphony is 拉菲2在线登录注册’s plant productivity and traceability software suite. With a modular design, Symphony was built to expand as a customer’s needs grow. Control plant floor production by managing 产品文件, label formats, and 产品皮重. Collect Data from the plant floor and get insight into production, productivity, and traceability. Streamline shipping, receiving and order picking with Symphony’s Warehouse Management System. Symphony combines rugged plant-floor data collection (MES) with fast and reliable warehouse management software to give users a 360-degree view of their entire operation. Symphony的主要功能包括:

• 从供应商到客户的完全可追溯性
• 端到端在制品跟踪，包括基于配方的生产
• Detailed inventory management (FIFO, holds, locations and warehouses)
• 集中的产品和标签管理
• 销售订单，采购订单，产品成本计算和发票
• 价目表管理
• Automatically collect data from scales, scanners and mobile devices
• 报告:销售、库存、生产利润和产量
• 与ERP和会计系统集成

作者:安迪·康普顿，销售和市场营销-拉菲2在线登录注册